Single-layer Hot Press with High Temperature and High Pressure

Single-layer Hot Press with High Temperature and High Pressure

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DetailsspecsFeatures

Details

Single-layer Hot Press with High Temperature and High Pressure( Double-sided Lamination) is a specialized equipment used for high-temperature and high-pressure treatment of slab, widely used in fields such as wood, plastic, and electronic products.

The device has a compact structure, mainly including a frame, upper crossbeam, lower crossbeam, hydraulic cylinder, hot press plate, and heating and control system. The rack is the supporting structure of the entire equipment, made of high-strength materials to ensure the stability of the equipment during operation. The upper and lower crossbeams fix the hot press plate and bear the unit area pressure when pressing the product. As an actuator, the hydraulic cylinder provides strong pressure to ensure that the sheet is uniformly compressed during the hot pressing process.

The hot press plate is the core component of the equipment, which receives heat from the heating system and evenly transfers the heat to the board. The design of double-sided film coating provides better protection and molding effect for the board during the hot pressing process. The heating system adopts advanced temperature control technology to ensure uniform and controllable temperature of the hot pressing plate.

The control system adopts PLC control to achieve fully automatic heating, insulation, pressurization, and cooling processes, greatly improving work efficiency and product quality. At the same time, the equipment is equipped with multiple safety protection devices to ensure safety during operation.

The high-temperature and high-pressure single-layer hot press machine (double-sided laminating machine) has become an indispensable and important equipment in many industries due to its compact structure, powerful functions, and easy operation.

specs

Description

Parameter

Press Capacity

16000KN (1600T)

Function

Double-faced

Press Direction

Horizontal

Motor Power

35.2KW

Upper Hot Press Plate Size

1400×2600×140

Lower Hot Press Plate Size

1400×2600×120

Layer Spacing

250mm

Main Cylinder (Diameter*Stroke)

Φ 320*250mm, 8 units

Lifting Cylinder (Diameter*Stroke)

Φ 80*260mm, 4 units

System Operating Oil Pressure

≤25MPA

Hot Press Plate Temperature

≤250℃

Upper Hot Press Plate Temperature Control

Single layer control, 6 in, 6 out

Lower Hot Press Plate Temperature Control

Single layer control, 6 in, 6 out

Upper Hot Press Plate Lifting Guide Method

Synchronous link rod

Electrical Control System

PLC + Touch Screen

Heating Medium

Heat transfer oil

In/Out Board Speed

Adjustable

Press Configuration

Description

Quantity

Details

4X8 Foot Frame

1 unit

 

Frame Material and Processing

-

Processed from Zhangjiagang Shagang steel plates, with detailed stress analysis to ensure sufficient strength and safety factor.

Machining Accuracy

-

Fully CNC machined, flatness error ≤ 0.10mm.

2.Electrical Control Box: 1 Set


 

Component

Brand/Model

Touch Screen

Siemens

PLC (Programmable Logic Controller)

Siemens

Low-voltage Electrical Components

Schneider

Push-button Switches

Schneider

Proximity Switches

Omron


Main Cylinder

Description

Details

Diameter

Φ 320*250mm*8PCS

Origin and brand

Wuxi Puhua

Cylinder Body

Forged as a whole, no sand holes, high strength

Sealing Ring

Imported sealing ring, reliable sealing, less prone to oil leakage

Piston Heat Insulation

High molecular heat insulation plate

Cylinder Stroke

250mm

Cylinder Heat Insulation Base with Raised Oil Tray

Further reduces heat transfer to the cylinder, prevents oil leakage

Cylinder Sealing Ring

Italian-made, 2-year warranty

Cylinder Body Material

High-strength steel forging, 5-year warranty



Component

Brand/Origin

Servo Cartridge Hydraulic System

1 Set

Large Diameter Cartridge Valve

Taiwan Yongzhen

Solenoid Valve

Japan Yuken

Pressure Sensor

Italy Gefron

High Pressure Pump

USA SUNNY

Main Motor Drive

Inovance Servo

Filling Valve

Imported Large Flow HHW Series Filling Valve

Barrel-style Oil Tank

Independent Oil Supply for Hydraulic Cylinders

 

Pressure Gauge

Germany WIKA

Pressure Test Connector

Germany Hydrotechnik


Servo Fast Feeding Cart

Component/Feature

Details

Servo Motor Drive

Inovance

Synchronous Belt Drive

Germany

Proximity Switches

Omron

Front Roller

Segmented small rollers to reduce sheet drop height

PTFE Sheet

Prevents bottom paper breakage

Paper Press Roller

Prevents surface paper from floating

Cart In/Out Time

≤ 3.5 seconds

Features

Single-layer Hot Press with High Temperature and High Pressure( Double-sided Lamination) has demonstrated excellent performance in many processing fields due to its unique advantages.

The high temperature and high pressure technology used can ensure that the material undergoes sufficient hot pressing treatment in a short period of time, thereby improving the density and strength of the product. The double-sided film design not only protects the surface of the material, but also enhances the appearance quality and durability of the product.

This device has an efficient heating and temperature control system, which can accurately control the temperature of the hot press plate, ensuring the stability and consistency of product quality. At the same time, the PLC control system has achieved fully automated operation, greatly simplifying the operation process and improving production efficiency.

The high-temperature and high-pressure single-layer hot press machine also has strong adaptability and can be widely used in the processing of various materials such as wood, plastic, rubber, etc., to meet diverse production needs. Its compact structure, small footprint, easy installation and maintenance, and reduced operating costs for enterprises.

High temperature and high pressure single-layer hot press (double-sided laminating) has become an ideal choice for improving product quality and production efficiency due to its high efficiency, stability, and flexibility.


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