Single-layer Hot Press with High Temperature and High Pressure( Double-sided Lamination) is a specialized equipment used for high-temperature and high-pressure treatment of slab, widely used in fields such as wood, plastic, and electronic products.
The device has a compact structure, mainly including a frame, upper crossbeam, lower crossbeam, hydraulic cylinder, hot press plate, and heating and control system. The rack is the supporting structure of the entire equipment, made of high-strength materials to ensure the stability of the equipment during operation. The upper and lower crossbeams fix the hot press plate and bear the unit area pressure when pressing the product. As an actuator, the hydraulic cylinder provides strong pressure to ensure that the sheet is uniformly compressed during the hot pressing process.
The hot press plate is the core component of the equipment, which receives heat from the heating system and evenly transfers the heat to the board. The design of double-sided film coating provides better protection and molding effect for the board during the hot pressing process. The heating system adopts advanced temperature control technology to ensure uniform and controllable temperature of the hot pressing plate.
The control system adopts PLC control to achieve fully automatic heating, insulation, pressurization, and cooling processes, greatly improving work efficiency and product quality. At the same time, the equipment is equipped with multiple safety protection devices to ensure safety during operation.
The high-temperature and high-pressure single-layer hot press machine (double-sided laminating machine) has become an indispensable and important equipment in many industries due to its compact structure, powerful functions, and easy operation.
Description |
Parameter |
Press Capacity |
16000KN (1600T) |
Function |
Double-faced |
Press Direction |
Horizontal |
Motor Power |
35.2KW |
Upper Hot Press Plate Size |
1400×2600×140 |
Lower Hot Press Plate Size |
1400×2600×120 |
Layer Spacing |
250mm |
Main Cylinder (Diameter*Stroke) |
Φ 320*250mm, 8 units |
Lifting Cylinder (Diameter*Stroke) |
Φ 80*260mm, 4 units |
System Operating Oil Pressure |
≤25MPA |
Hot Press Plate Temperature |
≤250℃ |
Upper Hot Press Plate Temperature Control |
Single layer control, 6 in, 6 out |
Lower Hot Press Plate Temperature Control |
Single layer control, 6 in, 6 out |
Upper Hot Press Plate Lifting Guide Method |
Synchronous link rod |
Electrical Control System |
PLC + Touch Screen |
Heating Medium |
Heat transfer oil |
In/Out Board Speed |
Adjustable |
Description |
Quantity |
Details |
4X8 Foot Frame |
1 unit |
|
Frame Material and Processing |
- |
Processed from Zhangjiagang Shagang steel plates, with detailed stress analysis to ensure sufficient strength and safety factor. |
Machining Accuracy |
- |
Fully CNC machined, flatness error ≤ 0.10mm. |
Component |
Brand/Model |
Touch Screen |
Siemens |
PLC (Programmable Logic Controller) |
Siemens |
Low-voltage Electrical Components |
Schneider |
Push-button Switches |
Schneider |
Proximity Switches |
Omron |
Main Cylinder |
|
Description |
Details |
Diameter |
Φ 320*250mm*8PCS |
Origin and brand |
Wuxi Puhua |
Cylinder Body |
Forged as a whole, no sand holes, high strength |
Sealing Ring |
Imported sealing ring, reliable sealing, less prone to oil leakage |
Piston Heat Insulation |
High molecular heat insulation plate |
Cylinder Stroke |
250mm |
Cylinder Heat Insulation Base with Raised Oil Tray |
Further reduces heat transfer to the cylinder, prevents oil leakage |
Cylinder Sealing Ring |
Italian-made, 2-year warranty |
Cylinder Body Material |
High-strength steel forging, 5-year warranty |
Component |
Brand/Origin |
Servo Cartridge Hydraulic System |
1 Set |
Large Diameter Cartridge Valve |
Taiwan Yongzhen |
Solenoid Valve |
Japan Yuken |
Pressure Sensor |
Italy Gefron |
High Pressure Pump |
USA SUNNY |
Main Motor Drive |
Inovance Servo |
Filling Valve |
Imported Large Flow HHW Series Filling Valve |
Barrel-style Oil Tank |
Independent Oil Supply for Hydraulic Cylinders |
Pressure Gauge |
Germany WIKA |
Pressure Test Connector |
Germany Hydrotechnik |
Component/Feature |
Details |
Servo Motor Drive |
Inovance |
Synchronous Belt Drive |
Germany |
Proximity Switches |
Omron |
Front Roller |
Segmented small rollers to reduce sheet drop height |
PTFE Sheet |
Prevents bottom paper breakage |
Paper Press Roller |
Prevents surface paper from floating |
Cart In/Out Time |
≤ 3.5 seconds |
Single-layer Hot Press with High Temperature and High Pressure( Double-sided Lamination) has demonstrated excellent performance in many processing fields due to its unique advantages.
The high temperature and high pressure technology used can ensure that the material undergoes sufficient hot pressing treatment in a short period of time, thereby improving the density and strength of the product. The double-sided film design not only protects the surface of the material, but also enhances the appearance quality and durability of the product.
This device has an efficient heating and temperature control system, which can accurately control the temperature of the hot press plate, ensuring the stability and consistency of product quality. At the same time, the PLC control system has achieved fully automated operation, greatly simplifying the operation process and improving production efficiency.
The high-temperature and high-pressure single-layer hot press machine also has strong adaptability and can be widely used in the processing of various materials such as wood, plastic, rubber, etc., to meet diverse production needs. Its compact structure, small footprint, easy installation and maintenance, and reduced operating costs for enterprises.
High temperature and high pressure single-layer hot press (double-sided laminating) has become an ideal choice for improving product quality and production efficiency due to its high efficiency, stability, and flexibility.
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